1. 2016 Sportster 883 Xl Service Manual
2. 2016 Sportster 883 Xl Service Manual Pdf

Harley-Davidson Sportster Workshop Service Repair Manual 2016 Download Content: Service Repair Workshop Manual File type: PDF (Scanned version) File size: 312.2 MB Total Pages: 580+ Language: English MODELS COVERED: - 2016 Harley-Davidson SuperLow - 2016 Harley-Davidson Iron 883 - 2016 Harley-Davidson 1200 Custom - 2016 Harley-Davidson Seventy-Two - 2016 Harley-Davidson Forty-Eight - 2016 Harley-Davidson SuperLow 1200T Note: 2016 Roadster XL1200CX is not in this manual, its in the 2017 manual: Table of Contents: SERVICE MANUAL 1. Maintenance 2. Fuel System 5. Drive/Transmission 6. Electrical Appendix.

This is a sample maintenance schedule. Please check your owners manual for your specific year. NOTES:.

Should be performed by an authorized, unless you have the proper tools, service data and are mechanically qualified. Replace every four (4) years. Perform annually or at specified intervals, whichever comes first. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual. Replace D.O.T.

4 HYDRAULIC BRAKE FLUID and flush system every two (2) years. Disassemble, lubricate and inspect every 50,000 miles (80,000 km). Disassemble, lubricate and inspect every 30,000 miles (48,000 km). SPORTSTER® MAINTENANCE SCHEDULE Regular Service Intervals: Sportster® Models. ITEM SERVICED. PROCEDURE.

Please check your owners manual for your specific year. By an authorized Harley-Davidson dealer, unless you have the proper tools, service data and are. If searching for a ebook 2016 harley davidson sportster xl 1200 service manual in pdf format, then you've come to the loyal website. We furnish the complete release of this ebook in doc, txt, DjVu, PDF.

1000 Ml.1600 KM. 5000 Ml.8000 KM.

10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. 25,000 Ml.40,000 KM.

NOTES. ITEM SERVICED. Engine oil and filter. PROCEDURE.

Replace. 1000 Ml.1600 KM.

X. 5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM. X.

20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. X.

NOTES. 3.

ITEM SERVICED. Oil lines and brake system. PROCEDURE. Inspect for leaks. 1000 Ml.1600 KM.

X. 5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM.

X. 15,000 Ml.24,000 KM.

X. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM.

X. NOTES. 1, 3. ITEM SERVICED. Air cleaner. PROCEDURE.

Inspect, service as required. 1000 Ml.1600 KM.

X. 5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM.

X. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. X. NOTES. ITEM SERVICED.

Tires. PROCEDURE.

Check pressure, inspect tread. 1000 Ml.1600 KM. X.

5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM.

X. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. X.

NOTES. ITEM SERVICED. Wheel spokes. PROCEDURE. Check tightness.

1000 Ml.1600 KM. X. 5000 Ml.8000 KM. X.

10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM.

X. 25,000 Ml.40,000 KM. NOTES. 1,4.

ITEM SERVICED. Transmission lubricant. PROCEDURE. Replace. 1000 Ml.1600 KM. X.

5000 Ml.8000 KM. 10,000 Ml.16,000 KM.

X. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM.

X. 25,000 Ml.40,000 KM. NOTES. ITEM SERVICED. Clutch. PROCEDURE.

Check adjustment. 1000 Ml.1600 KM. X. 5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM.

2016 Sportster 883 Xl Service Manual

X. 15,000 Ml.24,000 KM. X. 20,000 Ml.32,000 KM. X.

25,000 Ml.40,000 KM. X. NOTES.

1. ITEM SERVICED. Primary chain. PROCEDURE. Check adjustment. 1000 Ml.1600 KM. X.

5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM. X.

20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. X. NOTES. ITEM SERVICED. Rear belt and sprockets.

PROCEDURE. Inspect, adjust belt. 1000 Ml.1600 KM. X.

5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM.

X. 15,000 Ml.24,000 KM.

X. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM.

X. NOTES. 1. ITEM SERVICED.

Throttle, brake and clutch controls. PROCEDURE. Check, adjust and lubricate. 1000 Ml.1600 KM. X. 5000 Ml.8000 KM.

X. 10,000 Ml.16,000 KM.

X. 15,000 Ml.24,000 KM. X. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM.

X. NOTES. 1. ITEM SERVICED. Jiffy stand. PROCEDURE. Inspect and lubricate.

1000 Ml.1600 KM. X. 5000 Ml.8000 KM. 10,000 Ml.16,000 KM. X.

15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. NOTES. 1. ITEM SERVICED.

Fuel lines and fittings. PROCEDURE.

Inspect for leaks. 1000 Ml.1600 KM.

X. 5000 Ml.8000 KM.

X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM.

X. 20,000 Ml.32,000 KM. X.

25,000 Ml.40,000 KM. X. NOTES. 1. ITEM SERVICED. Fuel tank filter screen. PROCEDURE.

Replace. 1000 Ml.1600 KM. 5000 Ml.8000 KM. 10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM.

25,000 Ml.40,000 KM. X. NOTES.

1. ITEM SERVICED. Brake fluid. PROCEDURE. Check levels and condition. 1000 Ml.1600 KM.

X. 5000 Ml.8000 KM.

X. 10,000 Ml.16,000 KM. X.

15,000 Ml.24,000 KM. X. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. X.

NOTES. 5.

ITEM SERVICED. Brake pads and discs. PROCEDURE. Inspect for wear. 1000 Ml.1600 KM. X.

5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM. X. 20,000 Ml.32,000 KM.

X. 25,000 Ml.40,000 KM. X. NOTES. ITEM SERVICED.

Front brake lever pin. PROCEDURE. Inspect. 1000 Ml.1600 KM. 5000 Ml.8000 KM.

X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM.

X. 20,000 Ml.32,000 KM.

X. 25,000 Ml.40,000 KM. NOTES.

1, 2. ITEM SERVICED. Front brake lever pin.

PROCEDURE. Lubricate. 1000 Ml.1600 KM. ​​​​​​​-. 5000 Ml.8000 KM. 10,000 Ml.16,000 KM.

15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. 25,000 Ml.40,000 KM. X. NOTES. 1, 2.

ITEM SERVICED. Brake caliper pins. PROCEDURE. Inspect. 1000 Ml.1600 KM. 5000 Ml.8000 KM.

X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM.

X. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. NOTES. 1, 2.

ITEM SERVICED. Brake caliper pins. PROCEDURE. Lubricate. 1000 Ml.1600 KM.

5000 Ml.8000 KM. 10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. 25,000 Ml.40,000 KM. X.

NOTES. 1, 2. ITEM SERVICED. Brake caliper boots and bushings. PROCEDURE. Inspect. 1000 Ml.1600 KM.

5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM.

X. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. NOTES. 1, 2.

ITEM SERVICED. Brake caliper boots and bushings. PROCEDURE. Replace. 1000 Ml.1600 KM.

5000 Ml.8000 KM. 10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. 25,000 Ml.40,000 KM.

X. NOTES. 1, 2. ITEM SERVICED.

Rear master cylinder outer boot. PROCEDURE. Inspect. 1000 Ml.1600 KM. 5000 Ml.8000 KM. X.

10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM. X. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM.

X. NOTES.

1, 2. ITEM SERVICED. Brake components.

PROCEDURE. Replace brake rubber components in master cylinders and calipers. 1000 Ml.1600 KM. 5000 Ml.8000 KM.

10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. 25,000 Ml.40,000 KM. X. NOTES.

1, 2. ITEM SERVICED. Brake components. PROCEDURE.

Lubricate master cylinder pistons. 1000 Ml.1600 KM. 5000 Ml.8000 KM. 10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM.

25,000 Ml.40,000 KM. X. NOTES. 1, 2. ITEM SERVICED. Spark plugs. PROCEDURE.

Inspect. 1000 Ml.1600 KM. X. 5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM.

15,000 Ml.24,000 KM. X. 20,000 Ml.32,000 KM.

25,000 Ml.40,000 KM. X. NOTES. ITEM SERVICED. Spark plugs.

PROCEDURE. Replace.

1000 Ml.1600 KM. 5000 Ml.8000 KM. 10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. X.

25,000 Ml.40,000 KM. NOTES. ITEM SERVICED. Electrical equipment and switches.

2016 Sportster 883 Xl Service Manual Pdf

PROCEDURE. Check operation.

1000 Ml.1600 KM. X. 5000 Ml.8000 KM. X.

10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM. X.

20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. X. NOTES. ITEM SERVICED. Engine idle speed.

PROCEDURE. Check adjustment. 1000 Ml.1600 KM. X.

5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM. X.

20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM.

X. NOTES. 1.

ITEM SERVICED. Front fork oil. PROCEDURE. Replace.

1000 Ml.1600 KM. 5000 Ml.8000 KM.

10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. 25,000 Ml.40,000 KM.

NOTES. 1, 6. ITEM SERVICED.

Steering head bearings. PROCEDURE. Adjust. 1000 Ml.1600 KM. X. 5000 Ml.8000 KM. 10,000 Ml.16,000 KM.

15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM.

NOTES. 1, 7. ITEM SERVICED.

Rear fork bearings. PROCEDURE. Inspect every 30.000 Ml (48.000 KM).

1000 Ml.1600 KM. 5000 Ml.8000 KM. 10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. 25,000 Ml.40,000 KM.

NOTES. 1.

ITEM SERVICED. Shock absorbers. PROCEDURE. Inspect. 1000 Ml.1600 KM.

X. 5000 Ml.8000 KM.

X. 10,000 Ml.16,000 KM.

X. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM.

X. NOTES. 1. ITEM SERVICED.

Critical fasteners. PROCEDURE. Check tightness. 1000 Ml.1600 KM. X. 5000 Ml.8000 KM. 10,000 Ml.16,000 KM.

X. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. X.

25,000 Ml.40,000 KM. NOTES. 1. ITEM SERVICED. Engine mounts and stabilizer links. PROCEDURE.

Inspect. 1000 Ml.1600 KM. 5000 Ml.8000 KM. 10,000 Ml.16,000 KM. X.

15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. NOTES. 1.

ITEM SERVICED. Battery. PROCEDURE. Check battery and clean connections. 1000 Ml.1600 KM. 5000 Ml.8000 KM. 10,000 Ml.16,000 KM.

15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. 25,000 Ml.40,000 KM. NOTES. 3.

ITEM SERVICED. Exhaust system. PROCEDURE. Inspect for leaks, cracks, and loose or missing fasteners or heat shields. 1000 Ml.1600 KM. X.

5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM.

X. 20,000 Ml.32,000 KM. X. 25,000 Ml.40,000 KM. X. NOTES. 3.

ITEM SERVICED. Regular Service Intervals: 2009 Sportster Models. PROCEDURE. 1000 Ml.1600 KM.

5000 Ml.8000 KM. 10,000 Ml.16,000 KM. 15,000 Ml.24,000 KM. 20,000 Ml.32,000 KM. 25,000 Ml.40,000 KM. NOTES.

ITEM SERVICED. Road Test.

PROCEDURE. Verify component and system functions. 1000 Ml.1600 KM. X.

5000 Ml.8000 KM. X. 10,000 Ml.16,000 KM. X. 15,000 Ml.24,000 KM. X.

20,000 Ml.32,000 KM. X.

25,000 Ml.40,000 KM. X. NOTES.